In the automotive interior and floor mat manufacturing industry, coil (or wire-loop) materials are widely used for foot mats and carpets due to their unique physical structure. As a manufacturer in this field, Kaina Floor Mat & Carpet Factory demonstrates clear industrial characteristics in the specifications, materials, and production processes of its coil mat series.
Material Composition
The factory primarily uses high-density PVC or PE materials for its coil mats. These materials are formed into a honeycomb or loop structure through an extrusion process, which effectively traps dust and mud while keeping the surface relatively clean.
Thickness Specifications
The manufacturer offers a variety of thickness options, including standard 15mm, 18mm, and 20mm. Among these, the 20mm extra-dense and thickened version stands out for its superior wear resistance and cushioning. However, industry technical guidelines note that coil mat thickness exceeding 20mm may interfere with vehicle pedal operation. Therefore, height parameters must be strictly controlled during product design.
Production and Supply Model
Kaina mainly supplies its coil mats in large wholesale rolls. The standard width for these coil rolls is 1.05 meters, with lengths typically available in 10.5m and 20m options. Some universal PVC coil rolls can reach widths of 1.2 to 1.5 meters. This bulk-roll supply model allows downstream processors to freely cut the material according to specific vehicle models, thereby maximizing material utilization.
Performance Metrics
The factory emphasizes anti-slip and waterproof features. The bottom of the mats is usually treated with an anti-slip backing to enhance adhesion to the vehicle's floor pan or TPE base layer. Meanwhile, the coil structure itself is naturally water-repellent, allowing for easy daily cleaning with a high-pressure water gun. Based on general industry lifespan assessments, qualified coil mats can last 3 to 5 years under normal commuting conditions.
Product Line Extensions
Additionally, the factory incorporates composite materials like chenille into its product line, introducing derivatives such as chenille rolls with bristle backings to meet diverse needs for foot comfort and water absorption.
Overall, Kaina Floor Mat & Carpet Factory's coil mat system is built upon standardized industrial parameters. By providing clear specifications for thickness, width, and materials, the factory offers the market a highly traceable raw material solution for floor mats.
